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YOGURT PRODUCTION UNDER HIGH PRESSURE FOR POSSIBLE IMPROVEMENT OF THE PROCESS AND CREATION OF A NOVEL, SENSORIAL UNIQUE AND HIGHER FUNCTIONAL ACTIVITY TYPE OF YOGURT

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Adaptation of Saccharomyces cerevisiae to high pressure (15, 25 and 35 MPa) to enhance the production of bioethanol
Publication . Ferreira, Ricardo M.; Mota, Maria J.; Lopes, Rita P.; Sousa, Sérgio; Gomes, Ana M.; Delgadillo, Ivonne; Saraiva, Jorge A.
Saccharomyces cerevisiae is a yeast of great importance in many industries and it has been frequently used to produce food products and beverages. More recently, other uses have also been described for this microorganism, such as the production of bioethanol, as a clean, renewable and sustainable alternative fuel. High pressure processing (HPP) is a technology that has attracted a lot of interest and is increasingly being used in the food industry as a non-thermal method of food processing. However, other applications of high pressure (HP) are being studied with this technology in different areas, for example, for fermentation processes, because microbial cells can resist to pressure sub-lethal levels, due to the development of different adaptation mechanisms. The present work intended to study the adaptation of S. cerevisiae to high pressure, using consecutive cycles of fermentation under pressure (at sub-lethal levels), in an attempt to enhance the production of bioethanol. In this context, three pressure levels (15, 25 and 35 MPa) were tested, with each of them showing different effects on S. cerevisiae fermentation behavior. After each cycle at 15 and 25 MPa, both cell growth and ethanol production showed a tendency to increase, suggesting the adaptation of S. cerevisiae to these pressure levels. In fact, at the end of the 4th cycle, the ethanol production was higher under pressure than at atmospheric pressure (0.1 MPa) (8.75 g.L−1 and 10.69 g.L−1 at 15 and 25 MPa, respectively, compared to 8.02 g.L−1 at atmospheric pressure). However, when the pressure was increased to 35 MPa, cell growth and bioethanol production decreased, with minimal production after the 4 consecutive fermentation cycles. In general, the results of this work suggest that consecutive cycles of fermentation under sub-lethal pressure conditions (15 and 25 MPa) can stimulate adaptation to pressure and improve the bioethanol production capacity by S. cerevisiae; hence, this technology can be used to increase rates, yields and productivities of alcoholic fermentation.
Combined effect of pressure and temperature for yogurt production
Publication . Lopes, Rita P.; Mota, Maria J.; Sousa, Sérgio; Gomes, Ana M.; Delgadillo, Ivonne; Saraiva, Jorge A.
Fermentation under non-conventional conditions has gained prominence in the last years, due to the possible process improvements. Fermentation under sub-lethal pressures is one of such cases, and may bring novel characteristics and features to fermentative processes and products. In this work, the effect of both pressure (10–100 MPa) and temperature (25–50 °C) on yogurt production fermentation kinetics was studied, as a case-study. Product formation and substrate consumption were evaluated over fermentation time and the profiles were highly dependent on the fermentation conditions used. For instance, the increase of pressure slowed down yogurt fermentation, but fermentative profiles similar to atmospheric pressure (0.1 MPa) were obtained at 10 MPa at almost all temperatures tested. Regarding temperature, higher fermentative rates were achieved at 43 °C for all pressures tested. Moreover, the inhibitory effect of pressure increased when temperature decreased, with complete inhibition of fermentation occurring at 50 MPa for 25–35 °C, contrasting to 43 °C where inhibition occurred only at 100 MPa. Therefore, an antagonistic effect seems to occur, since yogurt fermentation was slowed down by pressure increasing, on one hand, and by temperature decreasing, on the other hand. Additionally, some kinetic parameters were calculated and fermentation at 43 °C presented the best results for yogurt production, with lower fermentation times and higher lactic acid productivities. Interestingly, fermentation at 10 MPa/43 °C presented the optimal conditions, with improved yield and lactic acid production efficiency, when compared to fermentation at 0.1 MPa (efficiency of 75% at 10 MPa, against 40% at 0.1 MPa). As the authors are aware, this work gives the first insights about the simultaneous effect of pressure and temperature variation on a microbial fermentation process, which can be combined to modulate the metabolic activity of microorganisms during fermentation in order to improve the fermentative yields and productivities of the desired product.
Application of high pressure with homogenization, temperature, carbon dioxide, and cold plasma for the inactivation of bacterial spores: a review
Publication . Lopes, Rita P.; Mota, Maria J.; Gomes, Ana M.; Delgadillo, Ivonne; Saraiva, Jorge A.
Formation of highly resistant spores is a concern for the safety of low-acid foods as they are a perfect vehicle for food spoilage and/or human infection. For spore inactivation, the strategy usually applied in the food industry is the intensification of traditional preservation methods to sterilization levels, which is often accompanied by decreases of nutritional and sensory properties. In order to overcome these unwanted side effects in food products, novel and emerging sterilization technologies are being developed, such as pressure-assisted thermal sterilization, high-pressure carbon dioxide, high-pressure homogenization, and cold plasma. In this review, the application of these emergent technologies is discussed, in order to understand the effects on bacterial spores and their inactivation and thus ensure food safety of low-acid foods. In general, the application of these novel technologies for inactivating spores is showing promising results. However, it is important to note that each technique has specific features that can be more suitable for a particular type of product. Thus, the most appropriate sterilization method for each product (and target microorganisms) should be assessed and carefully selected.
Utilization of glycerol during consecutive cycles of Lactobacillus reuteri fermentation under pressure: the impact on cell growth and fermentation profile
Publication . Mota, Maria J.; Lopes, Rita P.; Sousa, Sérgio; Gomes, Ana M.; Lorenzo, Jose M.; Barba, Francisco J.; Delgadillo, Ivonne; Saraiva, Jorge A.
Exposure of bacterial cells to sub-lethal high pressure (HP) during growth and fermentation may promote development of new adaptive features, with potential biotechnological interest. The present work evaluated the effect of consecutive fermentation cycles under HP on Lactobacillus reuteri growth and glycerol/glucose co-fermentation. At all conditions tested (0.1, 10 and 25 MPa), 1,3-propanediol production from glycerol was enhanced over the cycles. The highest titers, yields and productivities were achieved at 10 MPa. In addition, the HP-cycles promoted shifts in by-product formation (ethanol, acetate and lactate), with different profiles according to the pressure. Ratios between 1,3-propanediol:by-products increased throughout the cycles, especially at 10 MPa, indicating shifts in metabolic selectivity. Data regarding the effects of HP-cycles on protein and nucleic acid leakage suggested that, in some cases, L. reuteri changed membrane permeability as a possible adaptation to HP. Overall, this work confirms that HP may be an useful tool to stimulate production of 1,3-propanediol, as well as other biocompounds.
The use of different fermentative approaches on paracoccus denitrificans: effect of high pressure and air availability on growth and metabolism
Publication . Mota, Maria J.; Lopes, Rita P.; Pinto, Carlos A.; Sousa, Sérgio; Gomes, Ana M.; Delgadillo, Ivonne; Saraiva, Jorge A.
The performance of fermentation under sub-lethal high pressure (HP) is a strategy for stimulation of microbial growth and/or improvement of fermentation titers, rates and yields. The present work intended to study the possibility of applying HP to Paracoccus denitrificans glycerol fermentation, considering that HP-fermentation usually involves some process constrains, such as limited air volumes. Consequently, the work was divided in two main goals: i) study the effects of air availability on P. denitrificans; ii) assess if the strain is able to grow and maintain metabolic activity under HP (10–35 MPa). Paracoccus denitrificans growth and metabolism were highly affected by air availability. Samples under higher air availability showed considerable cell growth, but no production of ethanol or organic acids. On the other hand, samples without air had lower cell growth, but active metabolic activity (with the production of ethanol and organic acids). Regarding the HP experiments, P. denitrificans was able to grow at 10, 25 and 35 MPa, but to a lower extent compared to atmospheric pressure. Application of HP promoted modifications in the production of ethanol, acetate and succinate, and the fermentative profile varied according to the pressure level. Overall, the present work demonstrated new metabolic features of P. denitrificans at atmospheric pressure and HP conditions. It also opened the way for further studies regarding P. denitrificans fermentation under HP, as well as utilization of this technology for other glycerol fermentations, in particular in the case of high requirements of air availability.

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Funding agency

Fundação para a Ciência e a Tecnologia

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Funding Award Number

SFRH/BD/97062/2013

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